3D printing is the process of creating a three-dimensional solid object from a digital file by laying down successive layers of material. 3D printing is also known as additive manufacturing, rapid prototyping, and many other names.
What Is FDM 3D Printer?
FDM, or "fused deposition modeling," was the first form of 3d printing developed by S. Scott Crump in 1986. The first machine was called "the prototype maker," and it produced models using plastic filaments built up layer by layer on top of each other.
How Does It Work?
In this process, the printer nozzle moves across the surface of the print bed and deposits a thin layer of plastic on top of it. The plastic is melted by the heating element so that it can flow out as a liquid, then cooled rapidly so that it solidifies again in place before being built up further. Consequently, each layer is bonded to its neighbors, producing an object with a solid outer shell with hollow insides (like an eggshell).
This process is similar to how a 2D printer works, except that it deposits plastic instead of depositing ink onto paper. This best fdm 3d printer can produce complex patterns that are impossible with other methods like laser sintering or injection molding. These other methods require separate areas for different parts to cure properly before combining them into one final product.
Types of FDM Printers
There are three main types of FDM printers: Cartesian, delta, and polar.
- Cartesian - Cartesian printers have three arms that move in an X, Y, Z coordinate system to build an object from top to bottom. This means they can only print objects that are flat on top and hollow on the bottom.
- Delta - Delta printers use two arms with one stationary platform for each arm that moves back and forth to build an object from side to side instead of top-to-bottom like a Cartesian printer. This means that they can only print objects that are flat on one side and hollow on the other side (think box).
- Polar - Polar printers use two arms with one moving platform for each arm that moves up and down while printing an object from all sides at once. This allows you to print objects with a single material as well as with multiple materials. These types of printers are typically more expensive because they require more precision to ensure that the arms are correctly aligned.
What Are the Advantages Of FDM?
FDM has several advantages over other types of production methods.
Low Cost
FDM printers use inexpensive materials and simple designs, making them affordable for small businesses and individuals. They are cheaper than other technologies like SLA/DLP, SLS, and photopolymers.
High Resolution
The Z resolution of an FDM printer can be up to 0.05mm, which is much higher than SLA or SLS printers that only reach 0.1mm. This allows you to create more detailed objects with FDM printers.
High Durability
The strength of FDM prints depends on their design, but they are generally durable enough to be used for functional parts for a long time without breaking down or cracking.
Easy To Use
The easiest way to print an object on an FDM printer is to design it in CAD software and then upload it directly to your printer's SD card. This eliminates the need for complex slicing software. You also don't need any experience with 3D modeling software such as AutoCAD, as most CAD programs have a similar interface to other 2D CAD programs.
Fast Print Time
The speed of FDM machines is very high compared with other technologies such as SLA or DLP because they do not require curing time between each layer like photopolymers do. This means that you can get prints faster.
What Are the Limitations of FDM?
There are a few limitations of FDM that you should be aware of. First, it can only print in one color at a time. So, if you want to change colors, you have to start over with a new filament and make sure that your printer has enough material for the entire project.
Also, FDM printers must use thermoplastics as the raw material for their projects. This means they must be heated up before printing and then cooled down once finished so they can harden into solid components. This requires careful monitoring during printing so temperatures don't get too high or low. If temperatures fall outside the acceptable range (too hot or too cold), parts could deform or even melt.
One last thing: due to its nature as being additive manufacturing technology (as opposed to subtractive), FDM 3D printers cannot create shapes out of thin air like subtractive techniques would allow them.
Applications of FDM 3d Printing
FDM 3D printing is used in many industries and applications, but here are a few of the most common ones:
- Prototyping: 3D printing allows designers and engineers to create prototypes for their products easily. FDM 3D printers are especially good at this because they produce parts that are strong enough to be functional, but still affordable that you don't need an entire factory line to produce them all at once.
- Manufacturing: Once your design is finalized, you can use FDM 3D printers to make your product in bulk instead of producing it by hand. This can save you time and money on labor and material costs since there's no need for molding or other expensive processes.
Why Is FDM Printing So Common?
While FDM is certainly not the only 3D printing technology available, it is by far the most common. This makes sense, as various factors make this particular process an excellent choice for prototyping and small-batch production.
FDM has been around since 1984, meaning there's a lot of experience with this technology globally. It's also been refined over the years to be more reliable and less prone to breakage during use than other types of machines. While this isn't always true across all models or brands, overall, it's safe to say that if you're looking for something easy to use without a steep learning curve, an FDM printer will suit your needs well.
Final Thoughts
FDM printing has been around for a long time and shows no signs of going away. That's probably because this technology is helping to bring more people into the world of 3D printing. If you're just starting out with 3D printing, consider looking for an fdm 3d printer. They're reliable and often cost less than other types of 3D printers.